Laser Spot Welder – High-Precision Micro-Welding Solution

The Laser Spot Welder is a cutting-edge, high-precision welding machine designed to join small, delicate metal components with exceptional accuracy using concentrated laser pulses. Ideal for industries requiring micro-welding capabilities, such as electronics, jewelry, medical devices, and automotive parts, this machine provides strong, clean welds with minimal heat distortion, ensuring high-quality results on even the most intricate parts.

Technical Specifications (Typical)

  • Laser Type: Nd:YAG or Fiber Laser (model-dependent)
  • Max Power Output: 300W  (depending on model)
  • Wavelength: 1064 nm (for Nd:YAG) or 1070 nm (for fiber lasers)
  • Pulse Duration: 0.1 ms – 20 ms
  • Frequency: 1 – 50 Hz
  • Spot Size: 0.1 – 2.0 mm (adjustable)
  • Cooling System: Water cooling or air cooling (depending on model)
  • Power Supply: AC 220V / 50Hz or 110V / 60Hz
  • Peak Power : 15Kw
  • Control System: Digital/Touch screen Interface for parameter adjustments

Key Features

  • Precision Spot Welding
    • The laser spot welder delivers focused laser energy to a small, specific area, producing precise welds that are ideal for joining fine components without causing heat damage to surrounding materials.
  • Minimal Heat-Affected Zone (HAZ)
    • The concentrated nature of laser welding results in a very small heat-affected zone, reducing the risk of warping, discoloration, or thermal damage, even when working with delicate or thin metals.
  • Wide Material Compatibility
    • Capable of welding a range of metals including stainless steel, gold, silver, aluminum, copper, titanium, and alloys, making it a versatile solution for multiple applications.
  • No Need for Filler Material
    • The welding process typically requires no filler material, making it a cleaner and faster process compared to traditional welding methods, while reducing the risk of contamination.
  • Compact and Ergonomic Design
    • The machine’s compact, bench-top design makes it ideal for small workshops and production environments, providing flexibility without sacrificing performance.
  • Advanced Control Systems
    • Features adjustable parameters such as pulse width, energy, frequency, and spot size, allowing precise control over the welding process for different materials and thicknesses.
  • Minimal Maintenance
    • The system requires very little maintenance compared to traditional welding systems, lowering overall operating costs and increasing productivity.

Applications

  • Industries: Electronics, jewelry, medical devices, automotive, aerospace, battery manufacturing, precision engineering, and watch making.
  • Typical Components: Micro-circuits, battery tabs, connectors, terminals, small mechanical parts, jewelry components (e.g., rings, chains), and medical device parts.

Advantages

  • High-quality, precise welds with minimal thermal impact
  • Ideal for micro-welding, thin materials, and delicate parts
  • Faster than traditional welding methods with less post-processing
  • Clean and eco-friendly process with no need for filler materials
  • Minimal distortion, ensuring original part integrity is maintained
  • Easy to operate, with user-friendly control systems
  • Low maintenance and operational costs

The Laser Spot Welder is an essential tool for industries that require precise, repeatable, and clean welding solutions for small, intricate components. Whether for high-volume production or delicate repairs, it guarantees excellent results with minimal heat impact.